Synthesis of Water-Repellent Coating for Polyester Fabric

Nur Nabilah Mohd Za’im, Hartina Mohd Yusop, Wan Norfazilah Wan Ismail

Abstract


A new hydrophobic hexyltrimethoxysilane (HTMS) coating for polyester fabric was successfully synthesized via a one-step water-based sol-gel method under acidic condition. Five different molar ratios of HTMS: water (1;40, 1:30, 1:20, 1:12 and 1:3) were prepared and the solution was deposited onto the polyester fabric by a simple dip-pad-cure process. The effect of water content on hydrophobicity was evaluated by manual testing on the treated polyester fabric samples. The effectiveness of hydrophobicity properties was further characterized using water contact angle (WCA) measurement. The optimized molar ratio of 1:3 was found to obtain the best hydrophobic property of 136.2° with particle size 115.3 µm measured using Particle Size Analyzer (PSA). Fourier transform infrared spectroscopy (FTIR) analysis confirmed the success of sol gel process with the presence of Si-O-Si band, which was also determined using energy dispersive X-ray spectroscopy (EDX). The Scanning Electron Microscopy (SEM) images revealed a good surface morphology of the homogenous thin xerogel coating with no visible cracks. Using HTMS without combinations of other precursors resulted in rough surface structure due to the low surface energy caused by long-chain alkyl silane in the HTMS coating and this provided the treated polyester fabric with good hydrophobicity.

 

Doi: 10.28991/esj-2021-01309

Full Text: PDF


Keywords


Hydrophobic; Water-based sol-gel; Water Content; Hexyltrimethoxysilane.

References


Xu, L., W. Zhuang, B. Xu, and Z. Cai. “Superhydrophobic cotton fabrics prepared by one-step water-based sol–gel coating.” The Journal of the Textile Institute 103, no. 3 (October 2011): 311-319. doi:10.1080/00405000.2011.569238.

Darmanin, T., and F. Guittard. “Superhydrophobic and superoleophobic properties in nature.” Materials Today 18, no. 5 (June 2015): 273-285. doi:10.1016/j.mattod.2015.01.001.

Kim, W., D. Kim, S. Park, D. Lee, H. Hyun, and J. Kim. “Engineering lotus leaf-inspired micro- and nanostructures for the manipulation of functional engineering platforms.” Journal of Industrial and Engineering Chemistry 61 (May 2018): 39-52. doi:10.1016/j.jiec.2017.11.045.

Simpson, J.T., S. R. Hunter, and T. Aytug. “Superhydrophobic materials and coatings: a review.” Reports on Progress in Physics 78, no. 8 (July 2015): 086501. doi:10.1088/0034-4885/78/8/086501.

Koohestani, B., A. K. Darban, E. Yilmaz, P. Mokhtari, and I. Ganetri. “Influence of amine and vinyl functional groups of silanes on total performance of thermoplastic-based composites.” Construction and Building Materials 172 (May 2018): 98-105. doi:10.1016/j.conbuildmat.2018.03.235.

Konstantin Volkov. “Heat Transfer - Models, Methods and Applications.” (June 27, 2018). doi:10.5772/intechopen.71737.

David Levy and Marcos Zayat. “The Sol-Gel Handbook.” (August 21, 2015). doi:10.1002/9783527670819.ch39.

Danks, A. E., S. R. Hall, and Z. Schnepp. “The evolution of ‘sol–gel’ chemistry as a technique for materials synthesis.” Material Horizon 3, no. 2 (December 2016): 91-112. doi:10.1039/C5MH00260E.

Ismail, W. N. W. “Sol-gel technology for innovative fabric finishing - A review.” Journal of Sol-gel Science and Technology 78 (March 2016): 698-707. doi:10.1007/s10971-016-4027-y

Mohd Yusop, H., A.I.H. Mohd Ismail, and W.I. Wan Ismail. “Preparation and Characterization of New Sol–Gel Hybrid Inulin–TEOSAdsorbent.” Polymers 13 (April 2021): 1295. doi:10.3390/polym13081295

Gong, X., and S. He. “Highly durable superhydrophobic polydimethylsiloxane/silica nanocomposite surface with good self-cleaning ability.” ACS Omega 5, no. 8 (February 2020): 4100-4108. doi:10.1021/acsomega.9b03775.

Nabipour. H., X. Wang, L. Song, and Y. Hu. “Hydrophobic and flame-retardant finishing of cotton fabrics for water-oil separation.” Cellulose 27 (February 2020):4145–4159. doi:10.1007/s10570-020-03057-1

Xu, L., W. Zhuang, B. Xu, and Z. Cai. “Fabrication of superhydrophobic cotton fabrics by silica hydrosol and hydrophobization.” Applied Surface Science 257, no. 13 (April 2011): 5491-5498. doi:10.1016/j.apsusc.2010.12.116

Kamiya, H., and M. Iijima. “Surface modification and characterization for dispersion stability of inorganic nanometer-scaled particles in liquid media.” Science and Technology of Advanced Materials 1, no. 4 (September 2010): 044304. doi:10.1088/1468-6996/11/4/044304.

Milea, C. A., C. Bogatu, and A. Duta. “The influence of parameters in sol-gel process.” Bulletin of the Transilvania University of Braşov, Series I: Engineering Sciences 4, no. 1 (2011): 59-66.

Espanhol-Soares, M., L. Costa, M.R.A. Silva, F.S. Silva, L.M.S. Ribeiro, and R. Gimenes. “Super-hydrophobic coatings on cotton fabrics using sol–gel technique by spray.” Journal of Sol-Gel Science and Technology 95 (May 2020): 22-33. doi:10.1007/s10971-020-05307-x.

Shevrin, J.D., S.D. Bergman, and Evonic. “Crosslinking waterborne Coatings with bipodal silanes for improved corossion protection performance.” CoatingsTech 16, no. 4 (April 2019).

Azolin, D. R., C. C. Moro, T. M. H. Costa, and E. V. Benvenutti. “Effects of organic content and H2O/TEOS molar ratio on the porosity and pore size distribution of hybrid naphthaleneaminepropylsilica xerogel.” Journal of Non-Crystalline Solids 337, no 3 (July 2004): 201-206. doi:10.1016/j.jnoncrysol.2004.04.011.

Najafabadi, H.A., R. Mozaffarinia, H. Rahimi, S.R. Razavi, and E. Paimozd. “Sol–gel processing of hybrid nanocomposite protective coatings using experimental design.” Progress in Organic Coatings 76, no. 1 (January 2013): 293-301. doi:10.1016/j.porgcoat.2012.09.027.

Kelmansky, R., B.J. McAlvin, A. Nyska, J.C. Dohlman, H.H. Chiang, M. Hashimoto, D.S. Kohane, and B. Mizrahi. “Strong tissue glue with tunable elasticity.” Acta Biomaterialia 53 (April 2017): 93-99. doi:org/10.1016/j.actbio.2017.02.009

Mahltig, B. “Hydrophobic Silica Sol Coatings on Textiles—the Influence of Solvent and Sol Concentration.” Journal of Sol-Gel Science and Technology 34 (November 2004):103–109.

Xu, L., L. Wang, Y. Shen, Y. Ding, and Z. Cai. “Preparation of hexadecyltrimethoxysilane-modified silica nanocomposite hydrosol and superhydrophobic cotton coating.” Fibers and Polymers 16 (June 2015): 1082-1091. doi:10.1007/s12221-015-1082-x.

Launer Philip, and Barry Arkles. “Silicon Compounds: Silanes and Silicones, Second Edition” (January 1, 2008).

Bera, S., G. Udayabhanu, R. Narayan, and T. K. Rout. “Sol-gel process for anti-corrosion coatings.” Journal of Research Updates in Polymer Science 2, no. 4 (January 2013): 209-231. doi:10.6000/1929-5995.2013.02.04.4.

Kesmez, Ö., E. Burunkaya, N. Kiraz, H. E. Çamurlu, M. Asiltürk, and E. Arpaç. “Effect of acid, water and alcohol ratios on sol-gel preparation of antireflective amorphous SiO2 coatings.” Journal of Non-Crystalline Solids 357, no. 16-17 (August 2011): 3130-3135. doi:10.1016/j.jnoncrysol.2011.05.003.

Zhao, X., Y. Wang, J. Luo, P. Wang, P. Xiao,and B. Jiang. “The Influence of Water Content on the Growth of the Hybrid-Silica Particles by Sol-Gel Method.” Silicon 58 (October 2020): doi:10.1007/s12633-020-00756-z.

Morita, K., J. Gonzales, and H. Sakaue. “Effect of PTFE Particle Size on Superhydrophobic Coating for Supercooled Water Prevention.” Coatings 8 (September 2018): 426. doi:10.3390/coatings8120426.

Roe, B., R. Kotek, and X. Zhang. “Durable hydrophobic cotton surfaces prepared using silica nanoparticles and multifunctional silanes.” Journal of the Textile Institute 103, no. 4 (May 2011): 385-393. doi:10.1080/00405000.2011.580540.

Kock-Yee, L. “Definitions for hydrophilicity, hydrophobicity, and superhydrophobicity: getting the basics right.” Journal of Physical Chemistry Letters 5, no. 4 (February 2014): 686-688. doi:10.1021/jz402762h.

Brzeziński, S., D. Kowalczyk, B. Borak, M. Jasiorski, and A. Tracz. “Nanocoat finishing of polyester/cotton fabrics by the sol-gel method to improve their wear resistance.” Fibres and Textile in Eastern Europe 19, no. 6 (November 2011): 83-88.

Milea, C.A., C. Bogatu, and A. Duta. “The influence of parameters in sol-gel process.” Bulletin of the Transilvania University of Braşov, Series I: Engineering Sciences 4, no. 1 (2011): 59-66.

Zhu, X., Z. Zhang, J. Yang, X. Xu, X. Men, and X. Zhou. “Facile fabrication of a superhydrophobic fabric with mechanical stability and easy-repairability.” Journal of Colloid Interface Science 380 (August 2012): 182-186. doi:10.1016/j. jcis.2012.04.063

Anjum, A.S., M. Ali, K.C. Sun, R. Riaz, S.H. Jeong. “Self-assembled nanomanipulation of silica nanoparticles enable mechanochemically robust super hydrophobic and oleophilic textile.” Journal of Colloid and Interface Science 563 (December 2019): 62-73. doi:10.1016/j.jcis.2019.12.056

Song, M., J. Ju, S. Luo, Y. Han, Z. Dong, Y. Wang, Z. Gu, L. Zhang, R. Hao, and L. Jiang. “Controlling liquid splash on superhydrophobic surfaces by a vesicle surfactant.” Science Advances 3, no. 3 (March 2017): e1602188. doi:10.1126/sciadv.1602188.

El-Kheir, A. A., N. A. A. El-Ghany, M. M. Fahmy, A. Sara, and L. K. El-Gabry. “Functional finishing of polyester fabric using bentonite nano-particles.” Egyptian Journal of Chemistry 63, no. 1 (January 2020): 85-99. doi:10.21608/EJCHEM.2019.20404.2223.


Full Text: PDF

DOI: 10.28991/esj-2021-01309

Refbacks

  • There are currently no refbacks.


Copyright (c) 2021 Wan Norfazilah Wan Ismail